Product design for the EnerKíte EK100 aerial wind turbine
We set the standard for airborne wind energy.
Before the EnerKíte EK100, there was no clear benchmark for airborne wind energy, neither in design nor in operation or integration into the energy market. The EK100 base station fundamentally changes this and defines a new industry standard. Designed for scalability, reliability, and low-maintenance operation, it is built to last. Its robust plug-and-play system - the result of the EnerKíte EK100 product design, proves itself even in demanding environments, making the EK100 the cornerstone of innovative airborne wind energy.
Defining Airborne Wind Energy
The first steps in developing a design for a new market segment involve thorough research and defining the product’s core functions. Together with the client, we identify the fundamental values and objectives that define the product – both in terms of its functionality and its perceived image. These concepts are then combined with elements that either create an emotional connection to the product or draw inspiration from successful products and services that set the standard in this sector.
The initial research lays the groundwork for defining the product’s design framework. Working closely with the client, we develop initial concepts for design, functionality and user interaction. These serve as the basis for key design decisions that are incorporated into the next phase of development.
CAD Models
Design variations created in 3D
The transition to the 3D workspace brings the product to life – it can be viewed from every angle and further developed in terms of its functional aspects. During this phase, the team optimises manufacturability, assembly and disassembly, physical form and size, as well as transportability and scalability for various use cases.
Usability
Design considerations regarding user-friendliness
Taking user-friendliness into account throughout the entire process is crucial for a product that is to be manufactured at a later stage. Decisions made at the outset will inform future versions. If the product’s features are aligned with the ultimate goal at an early stage, this means fewer reworks and more targeted adjustments.
Post-design outcomes
A final design emerges through numerous iterations, each of which defines specific aspects and details of the product. This is then translated into technical drawings for patent applications, as well as into manufacturing proposals and future plans. The initial design forms the basis for further development, prototyping and testing of key elements, and serves as the backbone from which the product is further refined and manufactured.
Product Visualization
Another crucial step in the design process is presenting the product to the public. Once the design iterations are complete, all key aspects have been taken into account, and everyone involved is satisfied with the result, we move on to product visualisation. This is where 3D rendering comes into play. Using the digital models we have created, we add textures, lighting and environments to place the product in a ‘real-world’ context. This approach not only conveys a clear understanding of scale and functionality, but also produces marketing and reference materials that support the product as it moves beyond the design phase.
A 3D render of the final product
